設備介紹 設備組成：多頭自動鉆孔工作臺由機體、定位工裝、伺服進給裝置、冷卻系統、人機界面及可編程控制器等組成。 工作原理：將標準產品的數據通過人機界面輸入并保存，將待打孔的工件放置到定位工裝指定位置，按下雙手啟動按鈕，設備開始工裝打孔完成后自動返回原點，超出行程或出現信號檢測失敗等系統發出警報提示。 設備特征：本設備采用多重互鎖安全檢測模式，實時安全報警信息；通過配置的高精確度傳感器和智能化的可編控制器及伺服運動機構進行多頭同時進給裝置，具有速度快、故障率低、性能穩定、使用壽命長等特點，適用于多孔零件同時打孔作業。 Equipment introduction Equipment composition: Multi-head automatic drilling table is composed of body, positioning equipment, servo feed device, cooling system, man-machine interface and programmable controller. Working principle: input and save the data of the standard product through the human-machine interface, place the workpiece to be punched to the designated position of the positioning fixture, press the start button with both hands, and the device will automatically return to the origin after the completion of the tooling drilling, and the system will give an alarm when the stroke is exceeded or signal detection fails. Device features: The device adopts multiple interlock security detection mode and real-time security alarm information;Through the configuration of high precision sensors and intelligent programmable controller and servo motion mechanism for multi-head simultaneous feed device, with fast speed, low failure rate, stable performance, long service life and other characteristics, suitable for multi-hole parts at the same time drilling operations.

本設備具有將鋼絲管通過自動化管理系統設置為：自動送料-自動切斷-自動倒內外角-自動記錄尺寸數量-自動卸料一體完成，可調整加工客戶指定管徑和長度的套管，具有精度高可靠性好等特點；本設備配有高精度控制系統，長度設定完成后啟動設備，設備將自動運行，自動下管倒角數量達到客戶指定數量時，設備自動報警提醒客戶產品數量完成，大大提升了產品的精度與速度，可節省人工成本。 The equipment can set the steel wire pipe through the automatic management system as: automatic feeding - automatic cutting - automatic inverted inside and outside Angle - automatic recording size and quantity - automatic unloading, and can adjust the processing customer specified pipe diameter and length of the sleeve, with high precision and good reliability;The equipment is equipped with a high-precision control system. After the length setting is completed, the equipment will start and operate automatically. When the number of automatic down-tube chamfering reaches the number specified by the customer, the equipment will automatically alarm to remind the customer that the product quantity is completed, which greatly improves the precision and speed of the product and can save labor cost。

本項目設備工位移動機構采用整體同步行進，保證產品級進精度和可靠性；采用人機控制界面，實現參數化可視控制，便于實時更改相應參數，加設產品檢測數據后臺儲存功能，便于提示觀察，與傳統的分離式工藝相比，本設備有保證產品質量、提高生產效率、及減少人員配置的優點，更好的實現后期設備的調試和維護。 The mobile mechanism of the equipment station in this project adopts the whole synchronous movement to ensure the product grade accuracy and reliability.Parametric visual control is realized by using the man-machine interface, control, convenient for real-time changes corresponding parameters, including product testing data backend storage function, facilitate prompt observation, compared with the traditional separate technique, this equipment is guaranteed product quality, improve production efficiency, and reduce staffing, the advantages of better implementation of the late equipment debugging and maintenance.

1)電源220V、50Hz,氣源0.5-0.7Mpa； 2)適用于套管類型:本設備適用于φ5-φ6-φ7彈簧軟管或直絲管，保證管子直線度； 3)適用于鋼絲繩類型:本設備適用于φ1.5-1*19、φ1.8-1*19、φ2.0-1*19、φ2.5-1*19鋼絲繩； 4)加工產品尺寸范圍：壓力管長度范圍900mm-1900mm、A+B長度范圍42mm-242mm,精度±1mm；產品極限總長度：942mm-2142mm（不包含螺桿接頭長度尺寸）； 5)帶防塵套產品加工要求：需滿足A+B長度尺寸大于（42mm加上防塵套自然狀態下長度尺寸）； 6)螺桿零件要求：螺桿外形整體通圓無方盤，規格M5、M6,長度65-68±1mm，螺桿內孔倒角60度，倒角圓潤無飛邊快口，內孔與外徑保證同心度小于0.1mm； 7)壓鉚力：15T，壓鉚總行程：100mm，增壓行程：15mm； 8)精切機構剪切力：5000N； 9)拉脫力檢測參數：氣壓0.3Mpa出力1300N±50N，氣壓0.6Mpa出力2700±50N，拉力傳感器最大量程0-500Kg,精度0.3%； 10)A+B行程檢測參數：檢測力50N±10N，拉力傳感器最大量程0-50Kg,精度0.3%，位移傳感器量程0-100mm,精度0.3%，分辨率0.02mm,檢測氣缸行程0-60mm; 11)產品分選容量100套；批次分選數量自由可調； 12)產品數據儲存100萬組，可導出； 13)產品報廢率不大于1%，因產品零件質量問題不計入產品報廢率； 14)設備動作1個循環周期時間不大于5s,不包含人工裝件時間； 15)設備更換產品工裝調整時間不大于15分鐘，按熟練工人測算；1) power supply 220V, 50Hz, air source 0.5-0.7mpa; 2) applicable to the type of casing: this device is applicable to 5-6-7 spring hose or straight wire tube, ensuring the straightness of the pipe; 3) suitable for wire rope type: this equipment is suitable for the 19, phi phi 1.5 1 * 1.8 1 * 19, 19, phi phi 2.0 1 * 2.5 1 * 19 wire rope; 4) size range of processed products: pressure tube length range 900mm-1900mm, A+B length range 42mm-242mm, accuracy ±1mm;Total product limit length: 942mm-2142mm (not including screw joint length and size); 5) processing requirements for products with dust jacket: A+B length shall be met if the size is larger than (42mm plus the length of dust jacket in the natural state); 6) screw parts requirements: screw overall shape through a round non-square plate, M5, M6, length of 65-68±1mm, screw hole chamfering 60 degrees, chamfering round no flash flash, inner hole and outer diameter to ensure the concentricity of less than 0.1mm; 7) riveting force: 15T, total riveting stroke: 100mm, pressurized stroke: 15mm; 8) shear force of fine cutting mechanism: 5000N; 9) tensile force detection parameters: air pressure 0.3mpa output 1300N±50N, air pressure 0.6mpa output 2700±50N, maximum range of tension sensor 0-500kg, accuracy 0.3%; 10)A+B stroke detection parameters: detection force 50N±10N, maximum range of tension sensor 0-50kg, accuracy 0.3%, displacement sensor range 0-100mm, accuracy 0.3%, resolution 0.02mm, cylinder stroke 0-60mm; 11) product sorting capacity of 100 sets;Batch sorting quantity is freely adjustable; 12) 1 million sets of product data can be stored and exported; 13) the scrap rate of products shall be no more than 1%, and shall not be included in the scrap rate due to quality problems of product parts; 14) the time of one cycle of equipment action should be no more than 5s, excluding the time of human tooling; 15) the adjustment time of equipment replacement and tooling shall be no more than 15 minutes, calculated by skilled workers;

設備集成了鋼絲繩原材料匹配、穿彈簧、下線、小夾頭鉚壓、拉脫力檢測、尺寸檢測、產品合格品與不合格品分選、產品數量批量儲存、合格品打印標簽等動作。與傳統的分離式工藝相比，具有保證產品質量、提高生產效率、及減少人員配置的優點。設備工位移動機構采用整體同步行進，保證了產品級進精度和可靠性。設備采用人機控制界面，實現參數化可視控制，方便生產員工根據實際生產需求更改相應參數，產品檢測數據具有后臺儲存功能，設備故障可顯示提示；設備使用電器元器件、電氣控制元件均采用國內外知名品牌，保證設備運行精度及穩定性；設備合理的調試、維護門的設計，更好的實現后期設備的調試和維護。 The equipment integrates the actions of wire rope raw material matching, spring piercing, looping, small collet riveting, puller force testing, dimension testing, product qualified and unqualified product sorting, product quantity batch storage, qualified product printing label and so on.Compared with the traditional separation process, it has the advantages of ensuring product quality, improving production efficiency, and reducing personnel allocation.The position moving mechanism of the equipment adopts the whole synchronous motion, which ensures the advanced precision and reliability of the product.The equipment adopts the man-machine control interface, realizes the parameterized visual control, and facilitates the production staff to change the corresponding parameters according to the actual production requirements. The product detection data has the function of background storage, and the equipment failure can display prompt;The electrical components and electrical control components of the equipment all adopt well-known brands at home and abroad to ensure the operation accuracy and stability of the equipment;Reasonable equipment debugging, maintenance door design, better implementation of late equipment debugging and maintenance.

1)電源220V、50Hz,氣源0.5-0.7Mpa； 2)加工產品范圍：產品A+B有效長度800mm-1000mm，精度±0.5mm； 3)線徑規格：1.5mm； 4)壓鉚力：8T，壓鉚總行程：100mm，增壓行程：12mm； 5)剪切力：3200N； 6)拉脫力檢測1080±50N； 7)有效長度檢測力50N±5N,位移傳感器檢測精度0.02mm; 8)產品分選容量100套；批次分選數量自由可調； 9)產品數據儲存100萬組，可導出； 10)刀具報廢壽命30萬次； 鉚合模具工作塊客戶自己加工 1) power supply 220V, 50Hz, air source 0.5-0.7mpa; 2) processing product range: product A+B effective length 800mm-1000mm, accuracy ±0.5mm; 3) wire diameter: 1.5mm; 4) riveting force: 8T, total riveting stroke: 100mm, pressurized stroke: 12mm; 5) shear force: 3200N; 6) tensile force detection: 1080±50N; 7) effective length detection force: 50N±5N, displacement sensor detection accuracy: 0.02mm; 8) product sorting capacity of 100 sets;Batch sorting quantity is freely adjustable; 9) 1 million sets of product data can be stored and exported; 10) tool scrapping life: 300,000 times; Riveting mold work block customer processing

1)設備集成了鋼絲繩原材料匹配、穿彈簧、下線、大夾頭鉚壓、小夾頭鉚壓、拉脫力檢測、尺寸檢測、產品合格品與不合格品分選、產品數量批量儲存、合格品打印標簽等動作。與傳統的分離式工藝相比，本設備有保證產品質量、提高生產效率、及減少人員配置的優點； 2)設備工位移動機構采用整體同步行進，保證了產品級進精度和可靠性； 3)設備采用人機控制界面，實現參數化可視控制，方便生產員工根據實際生產需求更改相應參數，產品檢測數據具有后臺儲存功能，設備故障可顯示提示； 4)設備使用電器元器件、電氣控制元件均采用國內外知名品牌，保證設備運行精度及穩定性； 設備合理的調試、維護門的設計，更好的實現后期設備的調試和維護 1) the equipment is integrated with steel wire rope raw material matching, spring piercing, off line, riveting and pressing of large chuck, riveting and pressing of small chuck, pulling force testing, dimension testing, product qualification and non-qualification product sorting, product quantity batch storage, qualified product printing label and other actions.Compared with the traditional separation process, this equipment has the advantages of ensuring product quality, improving production efficiency and reducing personnel allocation. 2) the overall synchronous movement of the equipment station mobile mechanism ensures the product grading accuracy and reliability; 3) the equipment adopts man-machine control interface to realize parameterized visual control, which is convenient for the production staff to change the corresponding parameters according to the actual production requirements. The product test data has the function of background storage, and the equipment failure can be displayed and prompted. 4) the use of electrical components and electrical control components of the equipment adopts well-known brands at home and abroad to ensure the operation accuracy and stability of the equipment; Equipment reasonable debugging, maintenance door design, better realization of late equipment debugging and maintenance

全自動座椅泡沫壓縮生產線，泡沫開孔生產線由真空開孔系統、機械碾壓系統和修補傳送帶控等組成。 Fully automatic seat foam compression production line, the foam opening production line consists of vacuum opening system, mechanical rolling system and repair conveyor belt control.

滿足單根和雙根推拉索的裝配要求(產品和工藝) ?Meet the assembly requirements of single and double push cables (products and processes)